XIN Ming, LIU Tong, WANG Xu, et al. Investigation of influence of wall roughness on performance of high-power axial flow air turbine for compressed air energy storage[J]. Energy Storage Science and Technology, 2026, 15(6): 2185-2196.
XIN Ming, LIU Tong, WANG Xu, et al. Investigation of influence of wall roughness on performance of high-power axial flow air turbine for compressed air energy storage[J]. Energy Storage Science and Technology, 2026, 15(6): 2185-2196.DOI: 10.19799/j.cnki.2095-4239.2025.1063.
Investigation of influence of wall roughness on performance of high-power axial flow air turbine for compressed air energy storage
Compressed air energy storage (CAES) is a key technology for large-scale power storage. As a core component for energy conversion
a high-power axial flow turbine significantly influences the overall efficiency of an energy storage station. During actual operation
changes in turbine blade surface roughness
which are caused by processing techniques and long-term wear
significantly affect the turbine performance and internal flow. However
the mechanism of the roughness influence for large-power multistage multilevel axial flow turbines with air as the working medium remains unclear. This study investigates the influence of surface roughness on the aerodynamic performance and internal flow characteristics of a high-power
three-stage multilevel axial flow turbine within a 350-MW compressed air energy storage system using high-precision numerical simulation methods. The results indicate that increased surface roughness significantly reduces the mass flow rate and isentropic efficiency of all turbine stages
with the first stage exhibiting the most significant efficiency reduction. Surface roughness intensifies flow losses by thickening the suction-side boundary layer
expanding the chordwise low-speed zone on the blade
and diminishing the kinetic energy within the high-speed core region of the flow field. The performance of the first-stage turbine was more significantly affected by roughness than that of the second and third stages. As the roughness increased
the intensity of the blade surface vorticity weakened
and the separation point moved upstream. This study reveals the influence law of wall roughness on the performance of multistage turbines
providing a theoretical basis for high-precision aerodynamic design
surface process control
and operation and maintenance strategies for high-power axial-flow turbines in CAES power stations.
CHEN H S, LI H, XU Y J, et al. Research progress on China's energy storage technology in 2024[J]. Energy Storage Science and Technology, 2025, 14(6): 2149-2192.
WANG X, LI W, ZHU Y L, et al. Optimal design and flow loss reduction mechanism of bowed guide vane in a CAES axial flow turbine[J]. Energy Storage Science and Technology, 2021, 10(5): 1524-1535. DOI:10.19799/j.cnki.2095-4239.2021.0338.
PING Y, ZHONG Z H, JIANG S K, et al. Analysis on influence of surface roughness on aerodynamic characteristics of turbine blades[J]. Thermal Turbine, 2021, 50(3): 166-172. DOI:10.13707/j.cnki.31-1922/th.2021.03.004.
HE L, HUANG Q H, ZHAO L H, et al. Effect of surface roughness on heat transfer characteristics of heavy duty gas turbine airfoils[J]. Journal of Chinese Society of Power Engineering, 2019, 39(9): 711-716, 746. DOI:10.3969/j.issn.1674-7607.2019.09.004.
王昊冉. 气膜冷却涡轮的气热耦合数值研究[D]. 太原: 中北大学, 2024.WANG H R. Numerical study of gas-thermal coupling in an air-film cooled turbine[D]. Taiyuan: North University of China, 2024.
BU X B, FU P, SUN Z G, et al. Cryogenic turbopump performance under the effects of surface roughness and analysis of rotor-stator centripetal flow[J]. Journal of Xi'an Jiaotong University, 2024, 58(6): 77-89. DOI:10.7652/xjtuxb202406008.
WANG L, HUO W H, TANG G Q, et al. Numerical investigation on the wall roughness of a supercritical carbon dioxide axial turbine[J]. Thermal Power Generation, 2023, 52(11): 57-66.
霍鑫睿. 低雷诺数涡轮气热耦合数值仿真研究[D]. 太原: 中北大学, 2023.HUO X R. Numerical simulation study of low Reynolds number turbine gas-thermal coupling[D]. Taiyuan: North University of China, 2023.
WANG Y J, DAI R. Influences of surface roughness and Reynolds number on performance of scaled turbine vane and correction method[J]. Journal of Engineering Thermophysics, 2022, 43(1): 91-97.
YU X J, ZHAO S Y, AN G F, et al. Experimental investigations on the effects of surface roughness for compressor cascades with different roughness magnitude and location[J]. Journal of Turbomachinery, 2024, 146(3): 031007. DOI:10.1115/1.4063973.
VÁZQUEZ R, TORRE D. The effect of surface roughness on efficiency of low pressure turbines[J]. Journal of Turbomachinery, 2014, 136(6): 061008. DOI:10.1115/1.4025571.
WANG M Y, LU X G, YANG C W, et al. Numerical investigation of distributed roughness effects on separated flow transition over a highly loaded compressor blade[J]. Physics of Fluids, 2021, 33(11): 114104. DOI:10.1063/5.0066615.
NARDINI M, JELLY T O, KOZUL M, et al. Direct numerical simulation of transitional and turbulent flows over multi-scale surface roughness-part II: The effect of roughness on the performance of a high-pressure turbine blade[C ] // ASME Turbo Expo 2023: Turbomachinery Technical Conference and Exposition, June 26–30, 2023 , Boston, Massachusetts, USA. 2023 DOI:10.1115/GT2023-102671.
CHENG H Z, WANG M Y, ZHOU C X, et al. Influence of surface roughness on a highly loaded axial compressor stage performance at low Reynolds number[J]. International Journal of Aerospace Engineering, 2021, 2021(1): 1208492. DOI:10.1155/2021/1208492.
DI J, WANG S S, JIANG X H, et al. Numerical research on water erosion resistance characteristics of the substrate material of last stage blades in steam turbine[J]. Journal of Xi'an Jiaotong University, 2021, 55(2): 38-46.
窦翔宇. 涡轮工作叶片型面换热特性研究[D]. 沈阳: 沈阳航空航天大学, 2018.DOU X Y. Study of heat transfer characteristics of turbo blades surfcae[D]. Shenyang: Shenyang Aerospace University, 2018.
LI B W, LI D, SHEN W, et al. Research on turbine lamina roughness influence on its performance declination[J]. Aeronautical Computing Technique, 2009, 39(5): 26-29, 34. DOI:10.3969/j.issn.1671-654X.2009.05.007.
YAO J, LIU H. The experimental research of effects of roughness on the turbine cascade loss coefficients[J]. Gas Turbine Technology, 2008, 21(2): 28-31. DOI:10.3969/j.issn.1009-2889.2008.02.006.
王立松. 叶片表面粗糙度对压气机性能衰退影响的实验与数值研究[D]. 哈尔滨: 哈尔滨工程大学, 2023.WANG L S. Experimental and numerical studies on the effect of blade surface roughness on compressor performance degradation[D]. Harbin: Harbin Engineering University, 2023.
WANG L S, SUN W Q, SUN T, et al. Research on the effect of roughness on the performance of compressor cascade[J]. Journal of Engineering for Thermal Energy and Power, 2022, 37(12): 20-28. DOI:10.16146/j.cnki.rndlgc.2022.12.003.
Suitability assessment and zoning for the construction of compressed air energy storage plants in China
Evaluation of energy losses in the compressed air energy storage process
Engineering practice and performance co-optimization pathways for renewable energy-coupled and heat pump-integrated compressed air energy storage systems
Variable-load operating characteristics of heat and power cogeneration system based on micro compressed air energy storage
Pre-oxidation modulated structure of anthracite-derived hard carbon for enhanced sodium storage performance
Related Author
XIN Ming
LIU Tong
WANG Xu
ZHAO Qingzhi
ZHANG Wenkai
YUAN Xuemeng
LI Bowen
HAO Pei
Related Institution
Guohua (Zhucheng) Wind Power Generation Co., Ltd
School of Civil Engineering,Suzhou University of Science and Technology
Institute of Rock And Soil Mechanics, Chinese Academy of Sciences
Power China Zhong nan Engineering Corporation Limited