1.广东电网有限责任公司东莞供电局,广东 东莞 523000
2.广东新型储能国家研究院有限 公司,广东 广州 510000
刘伟斌(1986—),男,硕士,高级工程师,从事配电设备运行,E-mail:706360854@qq.com;
郭豪腾,硕士,从事锂离子电池故障诊断技术与早期预警,E-mail:23126280@bjtu.edu.cn。
收稿:2026-07-08,
修回:2026-07-23,
纸质出版:2026-10-28
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随着电动汽车市场占有率的攀升,锂离子电池呈现出爆发式增长和规模化应用,安全仍然是电池面临的最大挑战。受制造工艺缺陷影响,商用锂离子圆柱电池顶盖处易在摩擦与挤压作用下破损,导致内部电解液接触空气并发生泄漏。锂离子电池电解液泄漏故障不仅影响单体能量的存储和释放,也可能会引起外短路,甚至导致起火的风险,对电池运行安全构成严重威胁。为准确识别漏液电池,本研究设计了电池电解液泄漏故障模拟实验,开展漏液电池和正常电池的循环老化和电化学阻抗谱测试,并基于交流阻抗谱数据建立了电池二阶分数阶等效阻抗模型。利用自适应遗传算法辨识了模型参数,揭示了正常电池与漏液电池阻抗模型参数的演变规律。最终,利用决策树分类算法对提取的故障特征样本进行训练与测试。为降低单次样本划分带来的随机性影响,本工作进行了100次重复样本划分与故障诊断,并计算准确率、精确率、召回率和特异性的平均值以评估模型分类性能。同时,设置不同的训练集与测试集分配比例,对各条件下的分类结果进行了对比分析。并且,将单一电池独立作为测试对象,其余电池作为训练样本开展跨电池故障诊断,以进一步验证所构建模型对未知电池的泛化能力,为锂离子电池安全预警奠定了重要基础。
With the continuously increasing market share of electric vehicles
lithium-ion batteries are experiencing explosive growth and large-scale application. However
safety remains the greatest challenge in battery technology. Due to manufacturing defects
commercial cylindrical lithium-ion batteries are prone to damage of the top cover under friction or compression. Such damage leads to exposure of the internal electrolyte to air and its subsequent leakage. Electrolyte leakage not only affects the storage and release of energy in individual cells but also causes external short circuits and fire hazards
posing a serious threat to battery operational safety. Hence
it is critical to accurately identify leaking batteries. To this end
this study designed a simulation experiment to identify electrolyte leakage faults
conducted cycle aging tests and electrochemical impedance spectroscopy measurements on both leaking and normal batteries
and established a second-order fractional-order equivalent impedance model based on AC impedance data. Model parameters were identified using an adaptive genetic algorithm to reveal the evolution patterns of impedance parameters between normal and leaking batteries. Finally
a decision-tree classification algorithm was used to train and test the extracted fault feature samples. Further
100 repeated sample divisions and fault diagnoses were performed to reduce the randomness caused by single sample partitioning. The average values of accuracy
precision
recall
and specificity were calculated to evaluate the model's classification performance. Additionally
different training-to-testing set ratios were tested
and classification results obtained under various conditions were compared and analyzed. Furthermore
a cross-battery fault diagnosis was conducted by taking one battery as the testing object and the rest as training samples. The diagnosis results further validated the model's generalization capability for unknown batteries
laying a solid foundation for early warning systems for lithium-ion battery safety.
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