1.三峡新能源(庆云)有限公司,山东 德州 253700
2.楚能新能源股份有限公司,湖北 孝感 432100
袁丙青(1978—),男,高级工程师,研究方向为电化学储能应用技术,E-mail:yuan_bingqing@ctg.com.cn;
洪辉,知识产权师,研究方向为工业知识产权保护,E-mail:honghui@cn-ne.cn。
收稿:2026-05-29,
修回:2026-06-25,
网络首发:2026-08-26,
纸质出版:2026-08-28
移动端阅览
袁丙青, 陈亮, 张绪宝, 等. 面向快充的锂离子电池多尺度三维导电网络结构设计与离子传输优化[J]. 储能科学与技术, 2026, 15(8): 2997-3008.
YUAN Bingqing, CHEN Liang, ZHANG Xubao, et al. Design and optimization of multiscale three-dimensional conductive network structures for fast-charging lithium-ion batteries[J]. Energy Storage Science and Technology, 2026, 15(8): 2997-3008.
袁丙青, 陈亮, 张绪宝, 等. 面向快充的锂离子电池多尺度三维导电网络结构设计与离子传输优化[J]. 储能科学与技术, 2026, 15(8): 2997-3008. DOI: 10.19799/j.cnki.2095-4239.2026.0470.
YUAN Bingqing, CHEN Liang, ZHANG Xubao, et al. Design and optimization of multiscale three-dimensional conductive network structures for fast-charging lithium-ion batteries[J]. Energy Storage Science and Technology, 2026, 15(8): 2997-3008. DOI: 10.19799/j.cnki.2095-4239.2026.0470.
为满足电动汽车、大规模储能及便携式电子设备对锂离子电池快充能力的迫切需求,解决传统电极在大电流工况下离子传输动力学缓慢、极化效应显著、循环寿命短等问题,开展多尺度三维导电网络结构设计与离子传输优化研究。本文构建的多尺度三维导电网络体系优先适配磷酸铁锂(LFP)正极,相关结构设计、仿真模型与制备工艺均基于正极体系开发,后续可拓展耦合石墨/硅基负极搭建全电池体系开展析锂风险专项验证。首先,基于特征时间常数理论,量化分析快充过程中电子传导与离子扩散的动力学关系,指出离子传输是限制10 C以上倍率性能的主控瓶颈,据此提出了电子与离子双连续且速率匹配的设计目标。随后,阐明了三维导电网络通过构建高效电子传导通道与优化离子扩散路径,协同降低传输阻力、缓解极化的作用机制,并建立了以无量纲参数“结构效率因子
β
=
ε
/
τ
”为核心的评价体系。建立微观、介观与宏观三级协同设计框架,确定各尺度最优结构参数。基于COMSOL Multiphysics 6.0构建多尺度多物理场数值模型,明确模型假设并界定其适用范围(孔隙率30%~55%、石墨烯含量2%~5%、倍率≤12 C)。该模型当前仅针对LFP正极半电池工况构建,没有纳入石墨/硅基负极析锂、界面副反应等负极相关边界条件。经响应面法多目标优化,实现结构参数与传输性能的精准匹配。采用3D打印、原位烧结与复合分散工艺制备电极,该工艺制备效率达50片/h,材料利用率超95%,具备规模化潜力。性能测试表
明,优化后的电极在10 C高倍率快充工况下,基于LFP活性物质质量计算比容量达138 mAh/g,充放电效率94.5%,循环1000次后容量保持率91.3%;锂离子扩散系数提升至1.2×10
-11
cm
2
/s,电荷转移电阻降至75 Ω·cm
2
,且在-20℃低温与55℃高温环境下仍保持优异性能。针对三维骨架与42%较高孔隙率带来的体积能量密度衰减问题,通过梯度孔径匹配、高活性物质负载填充、超薄蜂窝骨架设计实现补偿,在200 μm电极厚度、10 mg/cm
2
活性物质面载量条件下兼顾快充动力学与体积储能水平。由此可见,通过研究面向快充的锂离子电池多尺度三维导电网络结构设计与优化,为高倍率快充锂离子电池的产业化应用提供了关键支撑。
To address the growing demand for fast-charging lithium-ion batteries in electric vehicles
large-scale energy storage systems
and portable electronic devices
and to overcome the sluggish ion transport kinetics
severe polarization
and limited cycle life exhibited by conventional electrodes under high-current operating conditions
this study investigates the design of a multiscale three-dimensional conductive network architecture and its optimization for enhanced ion transport.First
based on characteristic time constant theory
the kinetic relationship between electron conduction and ion diffusion during fast charging is quantitatively analyzed
demonstrating that ion transport becomes the dominant rate-limiting factor at charging rates above 10 C. Accordingly
a design strategy based on dual continuity and kinetic matching of electron and ion transport pathways is proposed. The mechanisms by which the three-dimensional conductive network reduces transport resistance and mitigates polarization by establishing efficient electron-conduction pathways and optimized ion-diffusion channels are systematically elucidated. An evaluation framework centered on the dimensionless structural efficiency factor (
β
=
ε
/
τ
) is established
and a hierarchical collaborative design strategy spanning the micro-
meso-
and macro-scales is developed to identify the optimal structural parameters at each scale. A multiscale
multiphysics numerical model is established using COMSOL Multiphysics 6.0 with clearly defined modeling assumptions and applicability rang
es (porosity 30%—55%; graphene content 2%—5%; charging rate: ≤12 C). Multi-objective optimization using response surface methodology enables precise matching between structural parameters and transport performance. The electrodes are fabricated using an integrated process combining three-dimensional printing
in situ
sintering
and dispersion techniques
achieving a production rate of 50 electrodes per hour and a material utilization efficiency exceeding 95%
thereby demonstrating strong potential for scalable manufacturing. Electrochemical characterization shows that the optimized electrode delivers a specific capacity of 138 mAh/g at a high charging rate of 10 C
with a coulombic efficiency of 94.5% and a capacity retention of 91.3% after 1000 charge-discharge cycles. The optimized architecture increases the lithium-ion diffusion coefficient to 1.2×10
-11
cm
2
/s and reduces the charge-transfer resistance to 75 Ω·cm
2
. Additionally
the electrode maintains excellent electrochemical performance over a wide operating temperature range
from -20℃ to 55℃. Finally
the broader applicability of the proposed multiscale design strategy is discussed for silicon anodes
sulfur cathodes
and composite solid-state electrolyte electrodes. Remaining challenges
including the long-term stability of ZrO
2
coating layers and interfacial fatigue mechanisms
are also identified. These findings provide valuable theoretical guidance and practical support for the industrial development of high-rate
fast-charging lithium-ion batteries.
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