1.武汉理工大学新能源与电气工程学院,湖北 武汉 430000
2.湖北创偲诺电气科技股份有限公司,湖北 恩施 445000
李维波(1973—),男,博士,教授,研究方向为电磁阀精密驱动控制技术,E-mail:liweibo@whut.edu.cn。
收稿:2026-05-07,
修回:2026-06-23,
纸质出版:2026-09-28
移动端阅览
李维波, 赵子涵, 虞莉娟, 等. 基于物理参数辨识的燃料电池比例阀自适应标定筛选策略[J]. 储能科学与技术, 2026, 15(9): 3774-3783.
LI Weibo, ZHAO Zihan, YU Lijuan, et al. Research on an adaptive calibration and screening strategy for fuel cell proportional valves based on physical parameter identification[J]. Energy Storage Science and Technology, 2026, 15(9): 3774-3783.
李维波, 赵子涵, 虞莉娟, 等. 基于物理参数辨识的燃料电池比例阀自适应标定筛选策略[J]. 储能科学与技术, 2026, 15(9): 3774-3783. DOI: 10.19799/j.cnki.2095-4239.2026.0381.
LI Weibo, ZHAO Zihan, YU Lijuan, et al. Research on an adaptive calibration and screening strategy for fuel cell proportional valves based on physical parameter identification[J]. Energy Storage Science and Technology, 2026, 15(9): 3774-3783. DOI: 10.19799/j.cnki.2095-4239.2026.0381.
质子交换膜燃料电池供气系统中比例阀的动态响应特性与流量控制精度直接影响电堆供气稳定性。受机械加工误差、弹簧刚度离散、磁路气隙偏差以及低温润滑状态变化等因素影响,同批次比例阀易出现启动迟滞、维持电流冗余及流量输出非线性等问题,传统统一控制参数难以兼顾个体差异。针对上述问题,提出一种基于物理参数辨识的燃料电池比例阀自适应标定与分级筛选策略。通过构建比例阀模型,提取启动延时、稳态位移、速度峰值及衰减时间常数等动态响应特征,并采用白鲸优化算法(BWO)对静摩擦力、弹簧刚度、磁路增益及黏性阻尼进行联合辨识,同时与粒子群优化、遗传算法、模拟退火及局部搜索算法进行对比分析。在此基础上,建立性能异常与物理参数偏差到补偿动作的映射关系,设计低温启动Boost补偿、维持电流自适应修正及基于查找表(LUT)的电流重映射策略,并构建A~D四级筛选规则。结果表明,BWO获得最低目标函数值,辨识参数与设定值误差较小。在-30℃冷启动条件下,启动延时由12.0 ms缩短至4.8 ms;针对弹簧刚度偏软仿真工况,维持电流由0.50 A降至0.474 A,稳态温升由45℃降至38.15℃;针对磁路增益偏差仿真工况,LUT补偿后流量误差控制在允许范围内。本工作所提方法无需改变阀体硬件结构即可实现参数辨识、软件补偿与等级判定闭环流程,为燃料电池比例阀批量生产中的一致性控制与质量筛选提供仿真依据和方法参考。
The dynamic response characteristics and flow control accuracy of proportional valves in proton exchange membrane fuel cell gas supply systems directly affect the stability of gas supply to the fuel cell stack. Due to factors such as machining errors
variations in spring stiffness
deviations in the magnetic circuit air gap
and low-temperature lubrication changes
proportional valves from the same batch typically exhibit startup hysteresis
current overshoot
and nonlinear flow output; traditional uniform control parameters struggle to account for these individual variations. To address these issues
this study proposes an adaptive calibration and hierarchical screening method for fuel cell proportional valves based on physical parameter identification. A proportional valve model is constructed to extract dynamic response characteristics
including startup delay
steady-state displacement
peak velocity
and decay time constants. Subsequently
the Beluga whale optimization (BWO) algorithm is used to jointly identify static friction
spring stiffness
magnetic circuit gain
and viscous damping
and comparative analysis is performed using particle swarm optimization
genetic algorithms
simulated annealing
and local search algorithms. Based on this analysis
a mapping relationship was established between performance anomalies
physical parameter deviations
and compensation actions. Strategies for low-temperature startup boost compensation
adaptive maintenance current correction
and lookup table (LUT)-based current remapping were designed
and a four-level A-D screening rule was developed. The simulation results demonstrate that BWO achieves the lowest objective function value
minimizing the error between the identified parameters and their corresponding setpoints. Under -30℃ cold start conditions
the startup delay was reduced from 12.0 to 4.8 ms. For the simulation scenario involving soft spring stiffness
the maintenance current decreased from 0.50 to 0.474 A
and the steady-state temperature rise dropped from 45℃ to 38.15℃. For the simulation scenario involving magnetic circuit gain deviation
the flow error was controlled within the permissible range after LUT compensation. The proposed method enables a closed-loop process of parameter identification
software compensation
and grade classification without altering the hardware structure of the valve body and provides a simulation basis and methodological reference for consistency control and quality screening in the mass production of fuel cell proportional valves.
黄俍卉. 质子交换膜燃料电池系统动态建模与温度控制[D]. 杭州: 浙江大学, 2020.
韩博, 贾子钊, 江源, 等. 基于自适应遗传算法的3-PURU/S并联稳定平台运动学标定[J]. 机械工程学报, 2025, 61(9): 264-276. DOI:10.3901/JME.2025.09.264.
HAN B, JIA Z Z, JIANG Y, et al. Kinematics calibration of 3-PURU/S parallel stabilized platform based on adaptive genetic algorithm[J]. Journal of Mechanical Engineering, 2025, 61(9): 264-276. DOI:10.3901/JME.2025.09.264.
王涛, 郝云晓, 赵斌, 等. 基于参数辨识的比例阀非线性摩擦自适应补偿控制方法[J]. 机电工程, 2023, 40(9): 1403-1410. DOI:10.3969/j.issn.1001-4551.2023.09.012.
WANG T, HAO Y X, ZHAO B, et al. Nonlinear friction adaptive compensation control method of proportional valve based on parameter identification[J]. Mechanical & Electrical Engineering Magazine, 2023, 40(9): 1403-1410. DOI:10.3969/j.issn.1001-4551.2023.09.012.
吴东来. 燃料电池发动机用比例阀工作特性试验分析[J]. 电池工业, 2025, 29(1): 9-12. DOI:10.19996/j.cnki.ChinBatlnd.2025.01.003.
WU D L. Experimental analysis of operating characteristics of proportional valves for fuel cell engines[J]. Chinese Battery Industry, 2025, 29(1): 9-12. DOI:10.19996/j.cnki.ChinBatlnd.2025. 01.003.
王知雨, 王斌, 王朝晖. 采用非线性最小二乘法的超级电容等效电路模型参数辨识[J]. 西安交通大学学报, 2020, 54(4): 10-18. DOI:10.7652/xjtuxb202004002.
WANG Z Y, WANG B, WANG (C /Z)H. A parameter identification method for an equivalent circuit model of supercapacitor using nonlinear least squares[J]. Journal of Xi'an Jiaotong University, 2020, 54(4): 10-18. DOI:10.7652/xjtuxb202004002.
孙鑫, 杨海晶, 谷青发, 等. 基于分数阶模型的分阶段自适应锂离子电池荷电状态估计[J]. 武汉大学学报(工学版), 2022, 55(2): 183-192.
SUN X, YANG H J, GU Q F, et al. Staged adaptive lithium-ion battery SOC estimation based on fractional order model[J]. Engineering Journal of Wuhan University, 2022, 55(2): 183-192.
张文轩, 王栋. 两轴两框架机载光电系统摩擦模型辨识的研究[J]. 光学与光电技术, 2023, 21(2): 144-151.
ZHANG W X, WANG D. Friction model identification of two-axis and two-frame airborne photoelectric system[J]. Optics & Optoelectronic Technology, 2023, 21(2): 144-151.
KARAHAN O, KARCI H. Swarm intelligence based nonlinear friction and dynamic parameters identification for a 6-DOF robotic manipulator[J]. Journal of Intelligent & Robotic Systems, 2023, 108(2): 19. DOI:10.1007/s10846-023-01868-5.
ZHANG L B, WANG J C, CHEN J L, et al. Dynamic modeling for a 6-DOF robot manipulator based on a centrosymmetric static friction model and whale genetic optimization algorithm[J]. Advances in Engineering Software, 2019, 135: 102684. DOI:10.1016/j.advengsoft.2019.05.006.
陈立娟, 彭泽钦, 孙家庆, 等. 先导式电液比例阀非线性位置自适应补偿控制[J]. 液压与气动, 2021, 45(8): 64-71. DOI:10.11832/j.issn.1000-4858.2021.08.009.
CHEN L J, PENG Z Q, SUN J Q, et al. Nonlinear position adaptive compensation control of pilot operated electro-hydraulic proportional valve[J]. Chinese Hydraulics & Pneumatics, 2021, 45(8): 64-71. DOI:10.11832/j.issn.1000-4858.2021.08.009.
0
浏览量
5
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010102001997号